Vacuum Brazing of 6061 Aluminum Alloy Water-Cooled Plates for EV Thermal Management

Normantherm
January 5, 2026

 

Role of 6061 Aluminum Alloy Water-Cooled Plates in EV Thermal Management
Electric vehicles (EVs) rely on efficient thermal management to maintain battery performance and prevent overheating. 6061 aluminum alloy water-cooled plates are widely used in EV battery packs due to their high thermal conductivity, lightweight design, and corrosion resistance. With India’s EV sector rapidly growing, manufacturers require durable, high-quality components that deliver consistent performance under extreme conditions.

Vacuum Brazing Process for 6061 Aluminum Alloy Plates
Vacuum brazing is the ideal method to join aluminum components without contamination or oxidation. In this process, plates and filler material are placed inside a vacuum furnace and heated under precise temperature and pressure conditions. The filler melts and forms strong metallurgical bonds, ensuring reliable, defect-free joints. This controlled environment makes vacuum brazing especially suitable for Indian manufacturers seeking consistent results for complex EV thermal components.

Advantages of Vacuum Brazing of 6061 Aluminum Alloy Thermal Plates
Vacuum brazing provides strong, high-thermal-conductivity joints essential for EV battery cooling systems. It eliminates flux and oxidation, ensures precision for complex designs, and enhances overall reliability. By using this method, Indian manufacturers can improve product quality, reduce rework, and achieve efficient production for EV thermal management solutions.

Normantherm Vacuum Furnaces for Indian Automotive Manufacturing 
Normantherm vacuum furnaces deliver precise temperature control and uniform heating for 6061 aluminum water-cooled plates. With over 15 years of expertise, Normantherm supports Indian EV component manufacturers with tailored vacuum brazing solutions, ensuring superior quality, efficiency, and consistency in every batch.

Editor: Sahera Khatun
Copyright: Normantherm Vacuum Furnace